行业资讯
济南压路机租赁：机器磨合要点与高效使用技巧
来源：http://www.ycgjglcl.com/ 日期：2025-07-08
济南地区租赁的压路机在投入正式作业前，充分的磨合处理，这是保障设备高效运行、延长使用寿命的关键环节。磨合过程需遵循科学规范，避免因操作不当导致部件磨损加剧，影响作业效果。
Before the roller leased in Jinan area is put into formal operation, it needs to undergo sufficient running in treatment, which is a key link to ensure the efficient operation of the equipment and extend its service life. The running in process should follow scientific standards to avoid exacerbating component wear and affecting operational effectiveness due to improper operation.
启动阶段的磨合需循序渐进。首次启动压路机后，应先怠速运转 3-5 分钟，让发动机、液压系统等关键部件逐步达到工作温度，减少冷启动时的机械磨损。待怠速稳定后，缓慢操作操纵杆，使压路机在空载状态下进行前后行驶、转向等基础动作，每个动作保持 5-10 秒，重复 3-5 次，让传动系统、制动系统初步适应运行节奏。此时需注意观察设备有无异常声响或漏油现象，若发现问题应立即停机检查，排除故障后再继续磨合。
The running in during the start-up phase needs to be gradual. After starting the roller for the first time, it should idle for 3-5 minutes to gradually reach the working temperature of key components such as the engine and hydraulic system, reducing mechanical wear during cold start. After the idle speed stabilizes, slowly operate the control lever to make the roller perform basic actions such as forward and backward driving, steering, etc. in an unloaded state. Each action should be maintained for 5-10 seconds and repeated 3-5 times to allow the transmission system and braking system to initially adapt to the operating rhythm. At this time, it is necessary to observe whether there are any abnormal sounds or oil leaks in the equipment. If any problems are found, the machine should be stopped immediately for inspection, and the fault should be eliminated before continuing to run in.
负载磨合需控制作业强度。经过空载磨合后，可进行低负载作业，济南地区常见的初始负载建议控制在额定负载的 50%-60%。在压实路面时，先选择平整度较高的场地，以低速行驶（通常不超过 3 公里 / 小时）进行碾压，单次碾压距离不宜过长，保持在 50-100 米范围内，往返作业 3-5 次后停机冷却，让齿轮箱、轴承等部件散热。磨合期间避免急加速、急刹车，转向时需提前减速，减少机械冲击对传动系统的损伤。
Load running in requires controlling the intensity of the operation. After no-load running in, low load operation can be carried out. It is recommended to control the initial load in Jinan area to 50% -60% of the rated load. When compacting the road surface, first choose a site with high flatness and drive at low speed (usually not exceeding 3 kilometers per hour) for rolling. The single rolling distance should not be too long and should be kept within the range of 50-100 meters. After 3-5 round trips, stop the machine to cool down and allow the gearbox, bearings, and other components to dissipate heat. During the running in period, avoid sudden acceleration and braking, and slow down in advance when turning to reduce mechanical impact damage to the transmission system.
液压系统的磨合要注重压力稳定。压路机的液压系统对磨合质量尤为敏感，操作时需保持液压油压力在正常范围，避免频繁切换高压状态。在升降碾压轮、调整振幅等操作时，动作要平稳缓慢，让液压泵、油缸等部件在温和工况下逐渐形成配合默契。每天作业结束后，需检查液压油液位和清洁度，若发现油液中有杂质或乳化现象，应及时更换，防止污染系统内部元件。
The running in of hydraulic systems should pay attention to pressure stability. The hydraulic system of a road roller is particularly sensitive to the quality of running in, and it is necessary to maintain the hydraulic oil pressure within the normal range during operation to avoid frequent switching of high-pressure states. When operating the lifting and rolling wheels, adjusting the amplitude, etc., the movements should be smooth and slow, allowing the hydraulic pump, oil cylinder and other components to gradually form a coordinated understanding under mild working conditions. After completing daily homework, it is necessary to check the hydraulic oil level and cleanliness. If impurities or emulsification are found in the oil, it should be replaced in a timely manner to prevent contamination of internal components of the system.
磨合期间的保养不可忽视。作业结束后，需对压路机进行全面检查：清理碾压轮上的泥土、碎石等杂物，避免残留硬物在下次作业时划伤部件；检查轮胎（或钢轮）的胎压和磨损情况，确保受力均匀；对各润滑点加注润滑油，重点关注传动轴、轴承等易磨损部位。济南地区多沙尘天气，磨合期间还需加强空气滤清器的清洁，防止灰尘进入发动机导致缸体磨损。
Maintenance during the break in period cannot be ignored. After the homework is completed, a comprehensive inspection of the roller should be carried out: clean the soil, gravel and other debris on the rolling wheel to avoid leaving hard objects that may scratch the components during the next operation; Check the tire pressure and wear of the tires (or steel wheels) to ensure even force distribution; Add lubricating oil to each lubrication point, with a focus on wear prone parts such as transmission shafts and bearings. In the dusty weather of Jinan area, it is necessary to strengthen the cleaning of the air filter during the running in period to prevent dust from entering the engine and causing cylinder wear.
磨合后的性能测试是高效使用的前提。经过 30-50 小时的磨合后，需对压路机的作业性能进行测试：在标准压实场地内，以不同速度和振幅进行碾压试验，观察压实效果是否均匀；检查制动系统的响应速度和制动距离，确保符合安全标准；测试液压系统在满负载状态下的稳定性，无渗漏、卡顿等现象方可投入正式作业。
Performance testing after running in is a prerequisite for efficient use. After 30-50 hours of running in, the operational performance of the roller needs to be tested: in a standard compaction site, rolling tests are conducted at different speeds and amplitudes to observe whether the compaction effect is uniform; Check the response speed and braking distance of the braking system to ensure compliance with safety standards; Test the stability of the hydraulic system under full load, and only when there is no leakage, jamming, or other phenomena can it be put into formal operation.
济南压路机租赁后的磨合过程，核心在于通过低负荷、平稳操作让各部件形成良好配合，减少早期磨损。严格遵循磨合规范，结合日常细致保养，能使压路机在后续作业中保持高效性能，适应道路修建、场地平整等多种工程需求。
The core of the running in process of Jinan roller after leasing is to form a good fit between various components through low load and smooth operation, reducing early wear and tear. Strictly following the running in specifications, combined with daily meticulous maintenance, can enable the roller to maintain efficient performance in subsequent operations, adapt to various engineering needs such as road construction and site leveling.
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公司地址：济南市商河县贾庄镇民营经济创业园
公司名称:永诚广建公路材料（山东）有限公司 
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